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Squeegee plays an important role in the
process of screen-printing. If it is selected
or used improperly, the service life and
printing effect will be affected. In order
to serve customers effectively and make
customers more thorough understanding
the properties of Jimei squeegee, we offer
this technical Guide as an operation handbook |
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With
the unique dispensation formula developed
by the company's R&D department, Jimei
squeegee takes polyurethane as raw material,
which is made by adding other special
additives. Therefore, Jimei squeegees
show better performance in screen-printing
process.
See Appendix Table 1: Table of Solvent
Resistance |
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a)
To make ink go through the mesh screen.
b) To keep stencil and substrate proper
contact.
c) To make stencil go well with the
surface of the substrate.
d) Blade off the residual ink on the
stencil during the printing process.
Pressure is problematic. It is very
easy to tell when the pressure is too
low because there is no print, but when
the pressure is too high it is difficult
to see all the negative influences that
are created. The main problems will
be excessive wear of squeegee and stencil,
too heavy an ink deposit and the screen
itself may loose some dimensional stability
because of the high friction between
the squeegee and screen.
What is the pressure difference between
printing dot 35 microns thick verses
40 microns thick, and what is the impact
on the dot diameter or dot grain?
Minimum printing force should be used.
The principle force should draw the
squeegee across the screen and not force
it down on to the substrate. Stencil
breakdown, register and substrate release
problems will occur if too much printing
pressure is used. Control the squeegee
pressure, and keep it absolutely constant
and never more than required to deposit
the ink on the substrate.
High squeegee pressure causes image
distortion and high wear on mesh. Uncontrolled
pressure drives the squeegee into the
substrate causing the image to deflect,
the dots of the ink flatten, and loss
of color intensity and other related
problems.
Generally any mechanical printing machine
will allow the operator to use too much
squeegee pressure. Some printing machines
will have squeegee pressure equalizing
systems to boost print quality. With
these systems minimum squeegee pressure
can be applied to reduce the wear on
the stencil and squeegee. There are
two primary versions (1) Pressure cylinders
either side of the squeegee holder close
to the normal squeegee height adjusters.
(2) Sideways moveable single pressure
cylinder, this guarantees the same squeegee
pressure without further adjustment
even if the squeegee is exchanged for
a new one.
Correct peel off and squeegee pressure
is one ultimately determined by the
combined mechanics of the printing ink,
opposed to those associated with the
screen and substrate. Interface behavior
of the ink known as rheology means the
squeegee pressure set and the amount
of peel off used is based on the rheology
influence on the job.
If ink viscosity changes during production
then the peel off and squeegee pressure
need modification to complete the final
ink transfer process in one fashion
or another. Changing either function
during the run will always alter registration.
Solvent evaporation will also cause
distortion due to increase in screen
drag, which reduces the effectiveness
of the peel off function and interferes
with off contact. Control ink viscosity
decreases excessive squeegee pressure
because of changing rheology.
The
squeegee functions mentioned above may
be affected by many factors. These factors
include: the shore hardness of squeegee,
the width of squeegee, the angle of
squeegee, the printing angle, the length
of squeegee, the speed of printing,
the direction of force, pressure and
the sharp degree of the squeegee, etc. |
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4.
Types of Squeegee and
Handle
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4.1
Squeegees:
a) Water resistant (W) series: it is
low in price and suitable for the printing
ink of water-based glue and widely used
in textile printing field.
b) Solvent Resistant (S) series: it
has perfect resistance to abrasion,
traditional aggressive solvent, good
elasticity and suitable for the printing
of general graphics. Price is reasonable.
c) High Quality (V) series: it is suitable
for fine graphic printing with good
wear-resistance and perfect solvent
resistance. It is often used in high
grade and fine line printing.
d) Composite Triple Series: The hardness
at both sides is soft while the hardness
in the middle is much harder. The structure
like this is mainly to prevent unnecessary
bend during printing so as to ensure
the fine line quality.
e) UV series: It is widely used with
UV printing ink, including CD, VCD,
PCB, PVC etc.
4.2
Squeegee Handles
a) Wooden handles: suitable for manual
printing.
b) Aluminum handles: two kinds, one
for machine use and the other for hand
use.
c) Sheet Wooden handles: cheap and thin
squeegee handle, which is convenient
to be used both for hands and machines.
(New product) |
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