1. Introduction
 
Squeegee plays an important role in the process of screen-printing. If it is selected or used improperly, the service life and printing effect will be affected. In order to serve customers effectively and make customers more thorough understanding the properties of Jimei squeegee, we offer this technical Guide as an operation handbook
 

2. Squeegee Raw Material
 
With the unique dispensation formula developed by the company's R&D department, Jimei squeegee takes polyurethane as raw material, which is made by adding other special additives. Therefore, Jimei squeegees show better performance in screen-printing process.
See Appendix Table 1: Table of Solvent Resistance
 

3. Functions of Squeegee
 

a) To make ink go through the mesh screen.
b) To keep stencil and substrate proper contact.
c) To make stencil go well with the surface of the substrate.
d) Blade off the residual ink on the stencil during the printing process.
Pressure is problematic. It is very easy to tell when the pressure is too low because there is no print, but when the pressure is too high it is difficult to see all the negative influences that are created. The main problems will be excessive wear of squeegee and stencil, too heavy an ink deposit and the screen itself may loose some dimensional stability because of the high friction between the squeegee and screen.
What is the pressure difference between printing dot 35 microns thick verses 40 microns thick, and what is the impact on the dot diameter or dot grain?
Minimum printing force should be used. The principle force should draw the squeegee across the screen and not force it down on to the substrate. Stencil breakdown, register and substrate release problems will occur if too much printing pressure is used. Control the squeegee pressure, and keep it absolutely constant and never more than required to deposit the ink on the substrate.
High squeegee pressure causes image distortion and high wear on mesh. Uncontrolled pressure drives the squeegee into the substrate causing the image to deflect, the dots of the ink flatten, and loss of color intensity and other related problems.
Generally any mechanical printing machine will allow the operator to use too much squeegee pressure. Some printing machines will have squeegee pressure equalizing systems to boost print quality. With these systems minimum squeegee pressure can be applied to reduce the wear on the stencil and squeegee. There are two primary versions (1) Pressure cylinders either side of the squeegee holder close to the normal squeegee height adjusters. (2) Sideways moveable single pressure cylinder, this guarantees the same squeegee pressure without further adjustment even if the squeegee is exchanged for a new one.
Correct peel off and squeegee pressure is one ultimately determined by the combined mechanics of the printing ink, opposed to those associated with the screen and substrate. Interface behavior of the ink known as rheology means the squeegee pressure set and the amount of peel off used is based on the rheology influence on the job.
If ink viscosity changes during production then the peel off and squeegee pressure need modification to complete the final ink transfer process in one fashion or another. Changing either function during the run will always alter registration. Solvent evaporation will also cause distortion due to increase in screen drag, which reduces the effectiveness of the peel off function and interferes with off contact. Control ink viscosity decreases excessive squeegee pressure because of changing rheology.

The squeegee functions mentioned above may be affected by many factors. These factors include: the shore hardness of squeegee, the width of squeegee, the angle of squeegee, the printing angle, the length of squeegee, the speed of printing, the direction of force, pressure and the sharp degree of the squeegee, etc.

 

4. Types of Squeegee and Handle
 

4.1 Squeegees:
a) Water resistant (W) series: it is low in price and suitable for the printing ink of water-based glue and widely used in textile printing field.
b) Solvent Resistant (S) series: it has perfect resistance to abrasion, traditional aggressive solvent, good elasticity and suitable for the printing of general graphics. Price is reasonable.
c) High Quality (V) series: it is suitable for fine graphic printing with good wear-resistance and perfect solvent resistance. It is often used in high grade and fine line printing.
d) Composite Triple Series: The hardness at both sides is soft while the hardness in the middle is much harder. The structure like this is mainly to prevent unnecessary bend during printing so as to ensure the fine line quality.
e) UV series: It is widely used with UV printing ink, including CD, VCD, PCB, PVC etc.

4.2 Squeegee Handles
a) Wooden handles: suitable for manual printing.
b) Aluminum handles: two kinds, one for machine use and the other for hand use.
c) Sheet Wooden handles: cheap and thin squeegee handle, which is convenient to be used both for hands and machines. (New product)

 

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